Projects

INSTALLATION OF THE PIPELINE AT THE AKTOGAY TAILING DUMP 1 AND 2

Client: KAZ Minerals Aktogay LLC
Location: Ayagoz district, East Kazakhstan region
Period of work: Feb. 2022 - june 2022

Scope of works:

  • Development of schedules for the construction and supply of equipment
  • Development of the Construction Organization Project (PIC)
  • Construction and installation work on laying pipelines of different diameters from 300-800 mm (HDPE).

CONSTRUCTION OF THE HYDROPOLYMET WORKSHOP AT RMK PROJECT

Client: Kazzinc LLP
Location: Ust-Kamenogorsk, East Kazakhstan region, Kazakhstan
Period of work: Sep. 2021 - may 2022

Scope of works

  • Development of layout solutions for the placement of atmospheric leaching and jarosite technology in a single building;
  • Development of the main technical solutions of the project according to the selected option;
  • Development of local capital cost estimates according to the OCAI methodology with accuracy class 3 and development of capital cost estimation sections.

MINERAL PROCESSING PLANT UPGRADE FOR DONSKOY MINING

Client: JSC TNC "Kazchrome" (ERG)
Location: Chromtau, Aktobe region, Kazakhstan
Period of work: June 2020 - May 2021

Scope of works:

  • Detailed Design;
  • Feasibility Study;

including State Expertise.

RAYGORODOK 5 MLN TPA CIP GOLD PLANT

Client: RG Processing LLP
Location: Raygorodok, Akmola region, Kazakhstan
Period of work: May 2020 - December 2020

Scope of works:

  1. Design and survey work (basic design);
  2. Consulting services as part of the Initial Early Contractor Engagement Process (ECI);
  3. Project implementation plan, cost design, process pre-design, mass balance and process management concepts;
  4. Development of a 3D model of the plant with a level of detail equivalent to the international 40% standard of project expertise.

AKTOGAY 25 MLN TPA SULPHIDE PLANT EXPANSION PROJECT

Client: KAZ Minerals Aktogay LLC
Location: Ayagoz district, East Kazakhstan region
Period : 2018 – current

Scope of works:

  • Basic engineering
  • Detailed design
  • Construction

Battery limits:

  • 25 mln TPA Process plant, including:

Primary Crusher
Grinding and Flotation Circuits
Thickerners and Filtration
Bagging Plant

  • Plant infrastructure, including:

Water Pipeline (36km, 2000m3/h)
Power Supply and Distribution Network
Access and Railroad Infrastructure
Mine Maintenance Area (MMA)

Construction volumes:

  • Earth works - 1 500 000 m3
  • Concrete works - 105 000 m3
  • Structural steel - 19 500 t
  • Pipeline welding - 80 000 inch dia
  • Cabling works - 1 200 000 m
  • Sandwich - 100 000 m2
  • Pre-Commissioning (C1 + C2)

KARABATAN 310 MWT COMBINED CYCLE POWER PLANT

Client: Karabatan Utility Solutions LLP
Location: Karabatan, Atyrau region, Kazakhstan
Period: 2016 – 2020

Scope of works:

  • Detailed design
  • Construction of 310 MWt combined cycle power plant

Construction volumes:

  • Concrete works - 33 000 m3
  • Structural steel - 5 500 t
  • Pipeline welding - 128 000 inch dia
  • Equipment - 8 600 t
  • Cabling - 1 100 000 m
  • Commissioning (C1 - C5)

AKTOBE FERRO-ALLOYS PLANT MATERIAL SYSTEM UPGRADE

Client: TNK Kazchrome (ERG)
Location: Aktobe region, Kazakhstan
Period: October 2018 - May 2020

Scope of works:

Brownfield operation

Construction works

Battery limits:

  • raw material drying workshop MB04
  • dry raw materials warehouse MB05
  • storage compartment of the prepared charge and its dosage MB06.

Total conveyors - 23

Z-shaped conveyors - 4

AKTOGAY 25 000 TPA SX/EW PLANT

Client: KAZ Minerals
Location: Ayagoz district, East Kazakhstan region
Period: 2014 - 2015

Scope of works:

  • Basic engineering
  • Detailed design
  • Construction

Battery limits:

25 000 TPA SX/EW Process plant
Sulphuric acid unloading and storage area
Infrastructure projects, including:

  • PLS Pump House
  • Water Pipeline (36km, 2000m3/h)
  • Power Supply and Distribution Network
  • Access and Railroad Infrastructure

Construction volumes:

Concrete works - 13 000 m3
Structural steel - 2 200 t
Pipeline welding - 128 000 inch dia
Cabling - 800 000 m
Pre-Commissioning

PERMANENT ROTATION CAMPES FOR AKTOGAY-I AND AKTOGAY-II

Client: KAZ Minerals Aktogay LLP
Location: Ayagoz district, East Kazakhstan region

Scope of works:

  • Detailed design
  • Construction

Permanent camp for Aktogay - II

  • for 2 600 persons
  • built-up area - 4.2 ha

Permanent camp for Aktogay - I

  • for 1 550 persons
  • built-up area - 3.5 ha

Construction volumes:

  • Concrete works
  • Structural steel
  • Pipeline welding
  • Cabling
  • Pre-Commissioning

TCO TP16 REPLACEMENT UPGRADE PROJECT

Client: Tengizchevroil LLP
Location: Tengiz, Atyrau region
Period: 2018 – 2020

Scope includes:

  • LV MCC 380V
  • LV MCC 690V
  • Aux needs Transformers 2*250kVA
  • AC/DC UPS Systems
  • PCS RIO, ESD, ECS Systems
  • Client Automation and Distribution Panels

Pre-fabricated fully welded substation building with integrated free-issued equipment

  • Dimensions (L x W x H = 28m x 9m x 10m) 350 t
  • Man-hours 150 000

KPO KARACHAGANAK GAS DEBOTTLENECKING PROJECT

Client: Karachaganak Petroleum Operating B.V.
Location: Karachaganak, Burlinsky district, WKO
Period: 2018 – 2019

5 Enclosures with Electrical Distribution Systems

Scope includes:

  • LV Normal Supply Module (L x W x H = 27m x 4.3m x 3.95m), 65 t
  • HV Module (L x W x H = 23m x 4.3m x 3.95m)
  • LV Emergency Supply Module (L x W x H = 23m x 4.3m x 3.95m)
  • Battery Module (L x W x H = 23m x 4.3m x 3.95m)
  • Process Interface Building (L x W x H = 23m x 4.3m x 3.95m)

Pre-fabricated fully welded buildings with integrated free-issued equipment

  • Equipment 350 t
  • Man-hours 150 000

KARASAI STRUCTURAL STEEL FABRICATION PLANT (QMOZ)

Location: Karasai district, Almaty region, Kazakhstan
Period: 2015 – 2016

The plant was designed and built in-house by PSI, taking into account the high standards and requirements for servicing large international projects in the country and meeting the needs for the manufacture of high quality steel structures.

Kazakhstan content 100%

Productivity 18,000 t / y

  • Total area 25 hectares
  • Steel Profiles Processing Line (Kaltenbach, Germany)
  • FICEP Steel Plates Processing Unit (Italy)
  • Hydraulic Plate Shears HNC 6100x10 (Baykal Turkey)
  • Plasma Cutting machine BPL-H (Baykal Turkey)
  • Hydraulic Press Brake (Baykal Turkey)
  • Nuova CMM Plate Butting Center (Italy)
  • Nuova CMM Beam Welding Line (Italy)
  • 3ADM 1200 Akyapak Steel Profiles Processing Center (Turkey)
  • ADOP Akyapak Oxygen and Plasma Cutting and Drilling CNC Center (Turkey)

More at: www.qmoz.kz

POLYPROPYLENE EXTRUSION SUPER STRUCTURE

Client: CNCEC
Period: 2019

Scope includes:

  • Piling Works and Extrusion Building Superstructure Construction
  • Procurement, construction, installation and testing
  • Concrete casting of foundation for the PP Extrusion Main Process Building